AIM Asset Integrity Management

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1-Planet Condition Management System.
2-Gap Analysis
3-Fitness For Service
4-Root Cause Failure Analysis

Nowadays developed Asset Integrity Management System is a program for maintaining and protecting the facilities & equipment in good operating condition, which is considered to be of a high priority in delivering quality products to clients. Our Asset Integrity Management Services includes Engineering Review & Verification, Inspection & Assessment, Regular Surveying services which help clients and operating companies gain maximum asset value while minimizing risks and improving process safety.

CIS Egypt provides a set of Asset Integrity Management benefits:




10 Step Approach


1-Problem identification.
2-Data gathering and categorization.
3-International codes and standards best practices.
4-Gap analysis and assessment audit.
5-Root cause analysis.
6-Optimum solution selection based on client capability.
7-Develop engineering design for selected solution.
8-Supervise and follow up for solution implementation.
9-Awareness training to avoid repeated problems.
10-Continuous improvement.


1-Gap Analysis



Through Gap Analysis (GA) we help our clients identify the difference between the current and desired status of their asset integrity in order to develop strategies to meet their business objectives. The main purpose of GA in Asset Integrity Process is to identify the areas where the Asset does not meet the desired level of performance. Generally speaking, GA assessment is a multi-disciplinary approach to determine whether equipment suits continued service.

Typically GA Steps:

1) Identifying the scope.
2) Collecting data.
3) Analyzing the data.
4) Developing recommendations.
5) Implementing the recommendations.

The benefits of GA in Asset Integrity Process are as follows:


1) Safety improvement
2) Downtime reduction.
3) Efficiency improvement.


Example For Typical GA Steps:

1) Identifying the scope.

Defining the assets to be analyzed, the process to be reviewed, the stakeholders involved.

2) Collecting data.

Information about processes, procedures and systems applied in place.

3) Analyzing the data.

Identifying gaps in the Asset Integrity Management System.

4) Developing recommendations.

Addressing the identified gaps.



Examples of the benefits of GA in Asset Integrity Process:

1) Safety Improvement:

GA is an indispensable tool that helps to identify areas where the asset integrity management system is not meeting regulatory requirements, which can help to improve safety.

2) Downtime Reduction:

By identifying gaps in the asset integrity management system, GA can help to reduce downtime caused by equipment failure.

3) Efficiency Improvement:

GA helps to identify areas where the asset integrity management system can be improved leading at the same time to efficiency increase and costs reduction.

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2-Planet Condition Integrity System.

Plant Condition Integrity System (PCIS) is a data management system that stores, organizes and analyzes inspection and mechanical integrity data from all organization facilities and equipment and links it across selective technology platform. Oil&Gas process- industry regulations require facilities to maintain huge amounts of mechanical and electrical integrity data. CIS conduct gap analysis to identify the gap which is the main key step to walk on the integrity road. That’s while keeping thousands of individual components each with their own

Mechanical inspection damage and repair histories. Digital transformation of client facilities requires such data management system that does not only stores the data but also turns it into actionable information used to maximize safety, enhance productivity and optimize budgets for their asset life-cycle. PCIS acts both as digital transformation and the warehouse system for Mechanical Integrity data management system.

We provide clients the flexibility to decide and choose modules according to their business needs. Based on our clients' core framework, we collect suitable pivotal equipment configuration, user interface management and inspection functionality which is required to form the basic inspection data management solution. Our clients later use it to select a combination of modules meeting their business needs.

4-Root Cause Analysis

Failure analysis is a mechanical, material, physical and chemicalengineering approach to determining how and why a component or system has failed. In the O&G industry, failure modes include corrosion, fracture, cracking, fretting, distortion, and thermal damage. CIS approach dealing with failure analysis activities as part of the life-cycle management of a system, structure, or component.

Root Cause Analysis (RCA) is an important component of failure analysis. Its goal is to eliminate the source of equipment failures, not simply the symptoms, in order to prevent those issues from recurring. If it’s Performed correctly, it can reduce problem areas in the plant and allow for more consistent, stable production. The added value we present when conduct RCA of failure in the O & G is that it can uncover deficiencies in a component or system design, assembly errors, and fabrication defects. With support of advance NDE we secure a successful failure analysis to determine the root-cause or causes, the chain of events leading to the failure, fitness for service, options for repair, and recommended steps to prevent future failures. This can help improve the reliability and safety of equipment and operations in the oil field.

Based on the project needs or might be conduct as separate service CIS conduct root cause failure analysis study. Considering the main outline as following: -Study of theoretical and operational data. -Conduct laboratory experiment to evaluate mechanical, chemical and metallurgical properties. -Analysis of experiment results. -Hypothesis and identification of causes of failure. -Provide Final Report, Conclusion and Recommendation to prevent re-occurrence.

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5-Pipe Line.

Transportation process for O&G product normally carried out with transportation pipeline, coursing pressure upgrade & reduction station. Within CIS we provide comprehensive range of Pipeline Integrity services; Inspection, Integrity, Crawlers, Drones, Monitoring.

In cooperation with selective approved vendors, we provider NDE Advance technology to evaluate solution for buried and aboveground pipeline, which help your operation maximize safety, extend lifetime and achieve regulatory compliance. which help your operation maximize safety, extend lifetime and achieve regulatory compliance.

No matter the current condition of the pipeline; no matter the expected damage mechanisms, pecialize team from CIS review assure and provide integrity service for your pipeline through lifecycle. Simplifying your pipeline integrity condition management, we provide the following:
-Asset condition monitoring.
-Inspection Data Management Software.
-Integrity data management software.
-Coating & Insulation assessment.
-Risk-Based Inspection.
-Pipe-to Soil Potential risk & Cathodic Protection assessment.
-Corrosion measurement.

Pipeline Condition Monitoring & DRONS

For those areas where the construction of pipelines is difficult to access and those area often aren’t inspected as frequently as they should be. Between the construction, operation and integrity phase, potential damage might be their which will cost a lot after operation. Our affiliate remote monitoring solutions keep you informed of your line’s condition at all times.
-Permanently – installed guided wave Ultrasonic (GUL) collars to monitor large pipeline volumes. Limits visits to hard to access line which Identifies changes of the less than 1% in pipe cross-sections.
-Dron’s support: Drones for onshore/offshore pipelines Emergency response Infrared imag ing for progress construction phases, leak location and real time spill monitoring.